INDUSTRIAL PUMP SPECIFICATION
PRODUCT LUBRICATED
CLOSE COUPLED TURBINE PUMP
GENERAL
The contractor shall furnish an industrial
product lubricated lineshaft vertical turbine pump, manufactured by
NATIONAL PUMP or approved equal, with above ground discharge and
furnished with suitable driver and accessories to meet the requirements
herein or as shown on the drawings. The pump shall be designed and
furnished to conform to the Hydraulic Institute and AWWA specifications
for Lineshaft Turbine Pumps and shall comply with all local and state
sanitary and safety regulations.
INFORMATION REQUIRED IN PROPOSAL
1. Data sheet completely filled in.
2. Performance curve showing excepted
performance at design point. Curve will show head, capacity, efficiency,
and horsepower based on bowl performances and shall cover the complete
operation range of the pump from zero capacity to the maximum capacity.
3. Drawings of the proposed equipment giving
general dimensions sufficient to determine how the equipment is to be
supported and if it will fit within the space available.
4. Any additional information such as
descriptive literature, manufacturer’s specifications, and other data
to demonstrate compliance with these specifications.
CONDITIONS OF SERVICE
Design conditions ____________ USGPM, @
_____________ feet total dynamic head (TDH), Minimum bowl efficiency
_______________ %, Overall length, bottom of discharge head to bottom of
strainer _____________ feet, sump depth ___________ feet, Suction barrel
(if required) length ____________ inches and diameter ____________
inches, Maximum allowable speed ___________ RPM.
PUMP CONSTRUCTION
DISCHARGE HEAD: Shall
be of close grained, cast iron ASTM A48 Class 30, or fabricated steel,
accurately machined with a rabbet fit for mounting the driver and
supporting the pump column assembly and with above ground discharge
flange machined and drilled to ANSI standards for __________ # rating
and ____________ inches inside diameter. The design shall allow for the
headshaft to couple above the mechanical seal or stuffing box.
The standard stuffing box shall be cast iron
and rated for ___________ discharge pressure and shall contain a minimum
of five acrylic graphite packing rings and shall have a grease chamber.
The packing gland shall be bronze secured in place with stainless steel
studs and adjusting nuts. The stuffing box shaft shall be 416 S.S. and
shall extend through the stuffing box.
If a mechanical seal is used, than a four piece
spacer type coupling shall be used to allow seal replacement without
motor removal. This will require a motor stand to be used with a cast
iron discharge head or an extra height fabricated steel discharge head.
Impeller adjustment shall be provided at the
top of the headshaft by means of an adjusting nut which shall be locked
in place.
COLUMN PIPE shal
be ASTM A 53 grade B steel pipe. Size shall be such that the friction
loss will not exceed 5 ft. per 100 ft., based on the rated capacity of
the pump and shall weigh not less than ___________ lbs/ft. The column
pipe shall be furnished in interchangeable sections not more than (10)
feet in length for 1800 RPM and (5) feet for 3600 RPM and shall be
threaded or flanged. If threaded, the ends of each section of column
pipe shall be machined with 8 threads per inch with 3/16" tpaer and
faced parallel and the threads machined to such a degree that the ends
butt against the bearing retainer shoulder to ensure proper alignment
and to secure the bearing retainers when assembled.
NOTE: TOP AND BOTTOM SECTIONS SHALL NOT EXCEED
5 FEET IN LENGTH.
COLUMN ASSEMBLY – PRODUCT LUBRICATED
LINESHAFTS shall
be 416 stainless steel, turned, ground and polished. They shall be
furnished in interchangeable sections not over (10) feet in length for
1800 RPM and (5) feet for 3600 RPM to properly match the discharge
column. The shaft shall be sized in accordance with the maximum
recommended horsepower for a given size of shaft, taking into account
the effect of the hydraulic thrust on the pumping equipment and the
weight of the shaft and suspended rotating parts. To ensure accurate
alignment of the shafts, they shall be straight within 0.005 in. total
indicator reading for a 10 ft. section. The butting faces shall be
machined with center relief and square to the axis of the shaft. The
lineshaft shall be coupled with 304 S.S. stainless steel couplings, and
shall be held in place by bronze bearing retainers with neoprene
bearings at each flanged or threaded joint.
BOWL ASSEMBLY
PUMP BOWLS shall
be of close grained, cast iron ASTM A48 Class 30. Shall be free of blow
holes, sand holes, or other detrimental faults and shall be accurately
machined and fitted to close tolerances. The bowls shall have vitreous
enamel lined waterways to reduce friction losses and provide a maximum
efficiency and wear protection. The intermediate bowls shall be provided
with SAE660 bronze bearings. The intermediate bowls shall be fitted with
replaceable wear rings of bronze SAE660.
IMPELLERS shall
be of CDA836 cast bronze and shall be enclosed type accurately machined,
balanced, and filed for optimum performance. They shall be securely
fastened to the shaft with a taper split collet of ___________ 1215
steel or ____________ 416 stainless steel.
COLUMN ADAPTER shall
be of close grained cast iron ASTM A48 Class 30, threaded or flanged to
properly match the discharge column.
SUCTION BELL shall
be fitted with a replaceable wear ring of bronze SAE660, grease packed
SAE660 bronze bearing and protected by a bronze SAE660 sand collar.
Suction shall be fitted with a galvanized steel clip on type basked
strainer.
BOWL SHAFT shall
be ASTM A582 grade 416 stainless steel, turned, ground and polished.
MOTOR
The motor shall be squirrel cage induction
design, NEMA design B, _________ RPM vertical hollow shaft motor*, with
a non-reverse ratchet. Thrust bearing shall be chosen to handle the
entire hydraulic thrust load of the pump plus the weight of rotating
parts. With an AFBMA B-10 one year minimum or five year average life
under design conditions. The motor shall be premimum efficiency with a
WP-1 enclosure, 1.15 service factor, for use on ___________ volt, three
phase, 60 cycle electric service. The motor rating shall be such that at
design it will not be loaded beyond nameplate rating and at no place on
the pump curver shall the loading exceed the service factor.
*Solid shaft with mechanical seal.