STANDARD PUMP SPECIFICATION
OIL LUBRICATED
DEEP WELL TURBINE PUMP
GENERAL
The contractor shall furnish a deep well oil
lubricated lineshaft vertical turbine pump, manufactured by NATIONAL
PUMP or approved equal, with above ground discharge and furnished with
suitable driver and accessories to meet the requirements herein or as
shown on the drawings. The pump shall be designed and furnished to
conform to the Hydraulic Institute and AWWA specifications for Lineshaft
Turbine Pumps and shall comply with all local and state sanitary and
safety regulations.
INFORMATION REQUIRED IN PROPOSAL
1. Data sheet completely filled in.
2. Performance curve showing excepted
performance at design point. Curve will show head, capacity, efficiency,
and horsepower based on bowl performances and shall cover the complete
operation range of the pump from zero capacity to the maximum capacity.
3. Drawings of the proposed equipment giving
general dimensions sufficient to determine how the equipment is to be
supported and if it will fit within the space available.
4. Any additional information such as
descriptive literature, manufacturer’s specifications, and other data
to demonstrate compliance with the specifications.
CONDITIONS OF SERVICE
Design conditions ______________ USGPM, @
_____________ feet total dynamic head (TDH), Minimum bowl efficiency
___________________%, Overall length, bottom of discharge head to bottom
of strainer _______________ feet, Well inside diameter _______________
inches, Maximum allowable speed _____________ RPM.
PUMP CONSTRUCTION
DISCHARGE HEAD: Shall
be of close grained, cast iron ASTM A48 Class 30, or fabricated steel,
accurately machined with a rabbet fit for mounting the driver and
supporting the pump column assembly and with above ground discharge
flange machined and drilled to ANSI standards for __________ # rating
and ___________ inches inside diameter. The design shall allow for the
headshaft to couple above the tube tension assembly.
The tube tension assembly shall consist of a
bronze SAE660 tension bearing installed in top oil tube, threaded
tension nut to apply proper tension on oil tube, sealing between tension
nut and discharge head shall be accomplished with "o" rings.
Locknut with "o" ring and set screw to lock tension assembly
after proper tension is accomplished.
Discharge head shall be furnished with one
gallon oil reservior with copper tubing, __________ manual or
______________ solenoid valve and sight feed drip oiler.
The headshaft shall be C-1045 carbon steel.
Impeller adjustment shall be provided at the top of the headshaft by
means of an adjusting nut which shall be locked in place.
COLUMN PIPE: shall
be ASTM A 53 grade B steel pipe. Size shall be such that the friction
loss will not exceed 5 ft. per 100 ft., based on the rated capacity of
the pump and shall weigh not less than __________ lbs/ft. The column
pipe shall be furnished in interchangeable sections not more than (10)
or (20) feet in length and shall be connected with threaded sleeve type
couplings. The ends of each section of column pipe shall be machined
with 8 threads per inch with 3/16" taper and faced parallel
permitting the ends to butt insuring alignment.
NOTE: TOP AND BOTTOM SECTIONS SHALL NOT EXCEED
10 FT. IN LENGTH.
SHAFT ENCLOSING TUBES
shall be ASTM A120 schedule 80 steel pipe with the ends machined square
and parrallel and shall butt to ensure proper alignment and sealing,
they shall be straight within 0.005 in. total indicator reading for a 5
ft. section. Threaded internally to receive the lineshaft bearings. The
enclosing tube shall be stabilized and centered in the column pipe by
rubber cnetering spiders spaced 10 ft. from the bottom and top, and 20
ft. intervals throughout the column pipe assemblies.
LINESHAFT BEARINGS shall
be SAE 660 bronze, internally grooved to allow proper lubrication to
enclosed lineshaft and threaded externally for connecting oil tube
sections.
LINESHAFTS shall
be C-1045 carbon steel, turned, ground and polished. They shall be
furnished in interchangeable section not over (10) or (20) feet in
length to properly match the shaft enclosing tube and discharge column.
The shaft whall be sized in accordance with the maximum recommended
horsepower for a given size of shaft, taking into account the effect of
the hydraulic thrust on the pumping equipment and the weight of the
shaft and suspended rotating parts. To ensure accurate alignment of the
shafts, they shall be straight within 0.005 in. total indicator reading
for a 10 ft. section and 0.010 in. total indicator reading for a 20 ft.
section. The butting faces shall be machined with center relief and
square to the axis of the shaft. The lineshaft shall be coupled with
1215 steel couplings.
BOWL ASSEMBLY
DISCHARGE CASE shall
be cast with by-pass ports to allow release of fluids through the
throttle bearing. The discharge case shall be fitted with a Bowl Adapter
Tube for connection to the enclosing tube and threaded for connection to
the discharge column pipe. The Bowl Adapter Tube will have a bronze
sleeve bearing in the bottom and threaded for a bronze lineshaft bearing
on top.
TOP BOWL shall
have an extra long throttle bearing with two seals to minimize the
amounts of leakage through the drain ports.
PUMP BOWLS
shall be of close grained, cast iron ASTM A48 Class 30 and shall be free
of blow holes, sand holes, or other detrimental faults and shall be
accurately machined and fitted to close tolerances. The bowls shall have
vitreous enamel lined waterways to reduce friction losses and provide a
maximum efficiency and wear protection. The intermediate bowls shall be
provided with SAE660 bronze bearings. The intermediate bowls shall be
fitted with replaceable wear rings of bronze SAE660.
IMPELLERS shall
be of CDA836 cast bronze and shall be enclosed type accurately machined,
balanced, and filed for optimum performance. They shall be securely
fastened to the shaft with a taper split collet of _____________ 1215
steel or _______________ 416 stainless steel.
SUCTION CASE
shall be fitted with replaceable wear ring of bronze SAE660, grease
packed SAE660 bronze bearing and protected by a bronze SAE660 sand
collar.
BOWL SHAFT shall
be ASTM A582 grade 416 stainless steel, turned, ground and polished.
SUCTION PIPE AND STRAINER
The suction pipe shall be ____________________
ft. in length and of a size and weight at least equal to that of the
column pipe. A galvanized strainer shall be provided having a net inlet
area equal to at least four times the suction pipe area.
MOTOR
The motor shall be squirrel cage induction
design, NEMA design B, ____________ RPM vertical hollow shaft motor,
with a non-reverse ratchet. Thrust bearing shall be chosen to handle the
entire hydraulic thrust load of the pump plus the weight of the rotating
parts. With an AFBMA B-10 one year minimum or five year average life
under design conditions. The motor shall be premium efficiency with a
WP-1 enclosure, 1.15 service factor, for use on __________ volt, three
pahse, 60 cycle electric service. The motor rating shall be such that at
design it will not be loaded beyond nameplate rating and at no place on
the pump curve shall the loading exceed the service factor.